Cambrian Vision System
Cambrian Robotics implemented its AI-based 3D vision technology at Kao Corporation’s Odawara Plant to automate and enhance the bottle feeding process. Moving away from traditional methods that risked damaging the bottles, this system employs advanced AI for precise identification and positioning, ensuring delicate handling. The technology efficiently picks and feeds bottles into the production line, streamlining the process and reducing manual labour.
This solution showcases Cambrian’s commitment to tailored, innovative automation that significantly improves industrial operations.
Implementation Details and Results
The system was integrated seamlessly into existing lines, requiring minimal downtime. It quickly demonstrated its value by reducing errors and increasing throughput. The precision of the Cambrian system decreased waste and enhanced product quality, leading to higher customer satisfaction and reduced returns.
Advanced Production Technology
Kao implemented a dynamic cell production system using floating linear transport technology. This system enables high-speed, precise transfers of magnetically-equipped objects, allowing simultaneous production of multiple product types on one line, thus improving flexibility and efficiency.
Quantitative Benefits
- Increased Production Speed: The implementation of automation has significantly accelerated throughput. The newly installed equipment not only operates around the clock but also produces two types of products simultaneously, with the capacity for 24-hour production estimated to be about nine times higher than the previous 8-hour production capacity.
- Efficiency in Product Switching: The time needed to switch between different
types of products is predicted to decrease by about 60%, further boosting operational efficiency. - Labour Optimisation: The advanced system requires only one operator, drastically cutting labour costs and simplifying staffing, especially critical in light of labour shortages and demographic shifts. This shift not only addresses the immediate challenges but also improves the working environment and job satisfaction.
Future Prospects:
Encouraged by these results, Kao is considering expanding this technology across global facilities to
standardise quality and efficiency. This move could redefine production strategies in the cosmetics industry, setting new benchmarks for operational excellence.
Conclusion:
Cambrian’s Vision System and Kao’s use of floating linear transport technology at the Odawara Plant illustrate the practical benefits of integrating advanced AI and automation into industrial processes. This successful implementation underscores the potential of intelligent automation to address specific manufacturing challenges, paving the way for broader adoption across the industry.